By Dieter Veit
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Silicate glass is composed of a network of the two components SiO2 and silicate. Depending on the composition, the diameter of the glass, and the implementation of additional components, A-glass, C-glass, D-glass, E-glass, ECR-glass, R-glass and S-glass and some more special types are distinguished . melt debiteuse cooling fins filaments water spray size application spinning bobbin collector roller spinning filament thread guide Figure 2-40: Principle of the glass spinning process  The most important production method at present is depicted in Figure 2-40.
Approximately 90% of all glass fibers, in the area of E-glass fibers even 97%, are produced according to this method. The glass melt is kept at a temperature of about 1,250 to 1,350 °C. Via grooves, the melt flows to the debiteuse where a temperature of 1,200 °C is maintained. Owing to its gravity, the melt exits through the jet bottom which is perforated with holes of about 1 to 2 mm in diameter. The number of boreholes varies between 400 and 2400. After exiting the jet, the glass filaments are drafted mechanically and continuously at high speeds.
Crimp gives a handle more similar to that of natural staple fiber yarns and also 2 Raw Materials 57 better heat insulation properties and higher elasticity than flat filament yarns. Owing to these properties, textured filaments are used, for example, in apparel, for fine stockings and panty hose, and as carpet tuft materials. Figure 2-44: Textured filament yarn  Texturing Zone Drawing Twisting Zone Deformation SET-Zone (optional) Reduction of elongation by heating *) Thermo-fixation Heater Cooler False-Twisting Torque Application Re-Twisting Winding Up Unwinding 1 2 3 4 5 6 7 8 9 1) Filament yarn bobbin 2) Transport rollers I 3) 1 st heater (contact heater) 4) Cooler 5) Twister 6) Transport rollers II 7) 2 nd heater (tubular heater) 8) Transport rollers III 9) Winding unit Figure 2-46: Principle of the texturing machine  The texturing process (Figure 2-45) according to the false-twist texturing principle is as follows: 58 2 Raw Materials The flat filament yarn is fed to the heater (3).
Textile Technology by Dieter Veit